411 S. Fort Street

Pierre, SD 57501

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BQA Coordinator

phone: 605-773-3321

Fax: 605-773-5459

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Section 1 - How HACCP Works                                                                             


 
 

One of the major benefits of HACCP is that it enables companies to concentrate resources on those production points where problems potentially may occur and to immediately correct any errors at those points.  Thus, every HACCP program includes seven steps.  The following HACCP steps include examples for residue avoidance in early calf health management.

  1. Conduct a hazard analysis.  Potential hazards associated with a food processing step are identified.  The hazard could be biological, such as a microbe; chemical, such as mercury; or physical, such as ground glass or metal.  Example:  Residue accumulation or reduced meat quality due to improper injections.

  2. Identify critical control points.  These are points in a food’s production -- from its raw state through processing and shipping to consumption by the consumer -- at which the potential hazard can be recognized, controlled, eliminated, or reduced.  Example:  Management practices, environment, nutrition, and vaccination programs.

  3. Establish critical limits for each critical control point.  Establish preventive measures with critical limits for each control point.  For healthy calves this may mean establishing individual identification, approved treatments, and employee training.

  4. Establish monitoring procedures.  Such procedures might include determining how and by whom diagnosis of sickness will be monitored as well as identification of calves, product used, and withdrawal times.

  5. Establish corrective actions.  When monitoring shows that a critical limit has not been met, corrective actions should be taken -- for example, reprocessing or finding alternative methods of treatment.

  6. Establish recordkeeping procedures.  Documentation of the HACCP system can only be accomplished by thorough recordkeeping procedures.  Example:  Precise up-to-date records on individual treatment as well as mass medication records.

  7. Establish verification procedures.  Verification that the system is consistently working through testing and documentation.  Example:  Check protocol against invoices of products and processing records.

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